Model-Based Development with DSHplus - Efficient Simulation for Optimal System Design

The development of modern drive systems, machines and plants requires an in-depth understanding of the complex interactions of all subsystems. In fluid technology applications in particular, the combination of non-linear behaviour, varying physical requirements and the abstraction of real components into simulation models presents engineers with major challenges.

FLUIDON relies on model-based development methodology to master this complexity and make well-founded development decisions. With our DSHplus simulation software, we analyse the dynamic behaviour of fluid technology systems precisely and in detail. In this way, we support companies in developing energy-efficient and high-performance systems with optimised vibration behaviour, efficiency and durability.

Our many years of experience enable us to create customised simulation models and integrate them seamlessly into Fluidon Cube workflows. This allows our customers to use these models flexibly for their development work - either through us or independently.

Your benefits from model-based development with DSHplus:

• Reduction of physical prototypes → Cost savings and shorter development times
• Optimisation of system dynamics and energy efficiency → Higher performance and durability
• Detailed analysis of complex fluid engineering interactions → Better coordination of all components
• Integration into automated workflows with Fluidon Cube → Flexible and scalable use

FLUIDON is your partner for precise simulation, sound analysis and efficient optimisation - for future-proof and sustainable product development.

Modelling & Simulation - Precise models for well-founded decisions

The quality of a simulation depends largely on the accuracy of the model and the parameters used. Only if all components are modelled with the appropriate level of detail and provided with precise input variables can realistic system behaviour be simulated and well-founded development decisions be made.

Two factors are crucial for an exact modelling of the system:

• Precise modelling of the individual components → tailored to the specific requirements
• Reliable model parameters → based on measurements or validated estimates

We support you in developing realistic simulation models, optimising existing models and determining missing parameters using test bench measurements or analytical methods. This allows you to concentrate fully on your core tasks.

Our modelling & simulation services:

✔ Development of customised simulation models for fluid technology systems
✔ Creation of customised component models
✔ Determination and validation of model parameters from test bench measurements

Creating a simulation model is only the first step – the real challenge lies in the qualitative and quantitative analysis of the results. Only through a thorough interpretation of the data can reliable conclusions about system behavior be drawn and targeted optimization measures derived.

Our engineers combine numerical analysis techniques with engineering expertise to not only evaluate simulation results but also make complex physical relationships understandable. Whether vibration analysis, energy distribution, or nonlinear effects – we help you decode complex interactions and further develop your system efficiently.

Our Expertise in Analysis & Interpretation:

• Assessment of simulation quality → Identification of relevant influencing factors and plausibility checks
• In-depth analysis of control systems and their interactions → Identification of unwanted vibrations or stability issues
• Energy efficiency evaluations and loss analysis → Optimization of efficiency and identification of energy loss sources
• Investigation of transient effects and disturbance reactions → Identification of critical operating conditions

Methods for Precise Interpretation:

✔ Time-frequency analysis to identify dynamic phenomena
✔ Fourier analysis and spectral evaluation of vibrations and load changes
✔ Calculation and interpretation of natural frequencies and modal analyses
✔ Application of fundamental physical principles to estimate system reactions
✔ Analysis of coupling mechanisms between hydraulic, mechanical, and electrical components

Your Benefit – Knowledge That Secures Decisions

With our expertise in modeling & simulation and analysis & interpretation, you not only gain a deeper understanding of your systems but can also secure investments, minimize operational risks, and unlock targeted optimization potential.

Whether for the development of new drive systems or the modernization of existing plants – FLUIDON supports you with well-founded analyses and reliable insights for future-proof product development.